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API API-510 Exam Syllabus Topics:

SectionObjectives
Repair, Alteration, and Rerating- Repair procedures
  • 1. Post-weld heat treatment requirements
    • 2. Welding repairs and procedures
      - Alteration and rerating requirements
      • 1. Pressure vessel rerating principles
        • 2. Documentation and code compliance
          Risk and Integrity Management- Risk-based inspection (RBI)
          • 1. API 580 concepts
            • 2. Probability and consequence of failure
              Pressure Vessel Design and Engineering Fundamentals- Construction and fabrication basics
              • 1. Fabrication standards (ASME Section VIII)
                • 2. Weld joint efficiency
                  - Design principles and calculations
                  • 1. Design pressure and temperature considerations
                    • 2. Allowable stress and material selection
                      Codes, Standards, and Fitness-for-Service- API and ASME standards
                      • 1. ASME Section VIII overview
                        • 2. API 510 inspection code requirements
                          - Fitness-for-service evaluation
                          • 1. API 579/ASME FFS-1 concepts
                            • 2. Defect assessment methodologies
                              Inspection, Testing, and Monitoring- Corrosion monitoring and assessment
                              • 1. Corrosion mechanisms
                                • 2. Remaining life calculations
                                  - In-service inspection methods
                                  • 1. Nondestructive examination (UT, RT, MT, PT)
                                    • 2. Visual inspection techniques

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. Which is the most severe stress caused by internal pressure in a cylindrical shell?

                                      A) Circumferential stress acting along the circumferential axis
                                      B) Longitudinal stress acting along the circumferential axis
                                      C) Circumferential stress acting along the longitudinal axis
                                      D) Longitudinal stress acting along the longitudinal axis


                                      2. Which documentation is not required by API-510 for pressure vessels undergoing major repairs?

                                      A) A record of previous repairs and inspections
                                      B) Updated as-built drawings
                                      C) Certification of compliance from the original equipment manufacturer
                                      D) A detailed repair plan approved by an authorized inspector


                                      3. One of the steps when rerating a pressure vessel is the documentation of the:

                                      A) Approval of the ASME
                                      B) Calculations from the manufacturer or the owner-user's engineer
                                      C) Approval of the operation's engineering department
                                      D) Report from an external professional engineer


                                      4. When both the ownership and the location of a pressure vessel are changed, what must be done?

                                      A) The vessel must be externally and internally inspected prior to re-use
                                      B) The vessel must be inspected and certified by the original vessel manufacturer
                                      C) A new nameplate shall be attached to the vessel
                                      D) The vessel must be inspected externally and certified by the owner/user


                                      5. Who determines if a temporary fillet weld patch may be used in a repair?

                                      A) Any of these
                                      B) An engineer competent in pressure vessel design and the API authorized inspector
                                      C) A repair organization which holds a valid NBIC R stamp
                                      D) The API authorized inspector


                                      Solutions:

                                      Question # 1
                                      Answer: C
                                      Question # 2
                                      Answer: C
                                      Question # 3
                                      Answer: B
                                      Question # 4
                                      Answer: A
                                      Question # 5
                                      Answer: B

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